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Step 1: Flip
the tail cone over on the sawhorses. Cleco the F-1011
Bulkhead and the F-1079 Aft Bottom Skin to the F-1078
Forward Bottom Skin and F-1073-R Side Skin as shown in
Figure 1. Cleco the F-1012 A & B Bulkheads to the aft
bottom skin and the side skin. |
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Step 2: Position
the remaining F-1047C, D, and E Stiffeners in the notches
of the frames and bulkheads, then cleco the F-1073 Side
Skin to the frames and bulkheads, to the F-1078 Forward
Skin, and to the F-1079 Aft Bottom Skin. |
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Step 3: In
the same manner as the F-1047C-R,D-R, and E-R Stiffeners
on the F-1073-R Side Skin were located and match drilled,
locate and match drill the F-1047C, D and E Stiffeners on
the F-1073-L Side Skin. These stiffeners are now dedicated
left parts.
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Step 4: Locate
the F-1055 Rudder Stop Skin Stiffener and split it between
the notches to form the individual parts shown in Figure
2.
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Step 5: Cleco
the F-1055-R & L Rudder Stop Skin Stiffeners to the
F-1073-R &-L Side Skins respectively as shown in Figure
3.
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Step 6: Make
the F-1056 Rudder Stop Brace from a length of AA6-063 X
3/4 x 3/4 angle using the dimensions in Figure 4.
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Step 7: Position
the F-1056 Rudder Stop Brace against the F-1012A Bulkhead
web, centered between the two F-1055 Rudder Stop Skin
Stiffeners as shown in Figure 5. The angled flange of the
brace rests under the flanges of the stiffeners.
Step 7a: Make sure the tailcone is not twisted
by placing a level across the top of the F-1073 Side Skins
in two palaces (near the front of the side skins and at
the F-1012 Bulkhead), then clamp the brace to the
stiffeners. |
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Hold the brace against the bulkhead, then
match drill the four holes of the bulkhead into the brace
(watch your fingers) using a #40 drill. Cleco as you
drill. |
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Remove the brace, deburr the holes and clear away
any chips |
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Then drill the holes in each stiffener into the
brace using a 12" long #30 drill. |
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