WINGS

Section 19 Stall Warning

September 25, 2004

Page 19-3   Page 19-3 PDF

Step 1:   Final-Drill #31 the holes in the VA-195A Mount Plate and VA-195B Keeper Plate that are used to mount the ES-22-50K Micro Switch.

Step 1A: Machine countersink both holes of the mount plates inboard side for the flush head of a #4 Screw.

 

Step 2:  Final-Drill #19 the holes in the VA-195A Mount Plate that holds the #8 on which the VA-196 Stall Warning Vane pivots. Machine countersink this hole in the mount plate on the inboard side for the flush head of a #8 screw.

 
Step 3:  Deburr all holes and edges.

Prime the parts if/as desired

 

Step 4:   Assemble the Stall Warning Subassembly as shown in Figure 1. Do not over-torque the nut on the screw about which the vane pivots. Insure the vane can rotate freely.

 

Step 5:   Install he Stall Warning Subassembly on the W-1008-R Splice Rib as shown in Figure 2. The upper screw goes through the slot in the VA-195A Mount Plate and allows the angle of the Stall Warning Subassembly to be adjusted. Adjust the subassembly until the VA-196 Vane activates and deactivates the ES E-22-50K micro switch with the minimum travel possible (it is permissible to bend the arm on the micro switch as/if required

 
Step 6:   Double check that the VA-196 Vane in the at rest position in perpendicular to the surface of the wing skin. If the Vane is not perpendicular, remove the Stall Warning Subassembly and bend the vane as required
 
Step 7:   Make the WH-F1001 Wires by cutting two #18  gauge wires 100 inches long. Install an ES DV18-188M female spade connector on one end of each wire. Double check that the spade connector is properly installed.
 

Step 8:   Install the WH-F1001 Wires to the COM. (common) and N.O. (normally open) terminals of the ES E22-50K Micro Switch. Rout the wires inboard through the snap bushing in the W-1008-R Splice Ribs aft tooling holes.

Page 19-4   Page 19-4 PDF
 
Step 1:  Route both WH-F1001 Wires through the snap b ushing in the main spar assembly as shown in Figure 1.
 
Step 2:  Coil and temporarily tape to a rib in the main rib bay. The wires will be run to the root end of the wing on Page 20-3 after the pitot tube has been installed.