| Page 10-21 |
 Step 1:
Rivet the nutplate shown in Figure 1 to the F-1037B &
C Bellcrank Rib Angles using the rivets called out. |
|
 Step 2: Rivet the
F-1037 B & C Bellcrank Angles to the F-1029R &-L Bellcrank
Ribs respectively using the rivets called out in Figure 1.
Don't install rivets into the two forward holes of the the
F-1037B Bellcrank Rib Angle (see figure) |
|
 Step 3: Cleco the
F-1029 Bellcrank Ribs to the F-1078 Forward Bottom Skin, the
F-1006 Bulkhead, and the F-1007 Frame. Rivet the Bellcrank
ribs to the skin using the rivets called out on Page 10-25,
Figure 1. Rivet the Bellcrank Ribs to the F-1007 Frame using
AN470AD4-4 rivets. Do not rivet the F-1006 Bulkhead. |
|
 Step 4:
Using the rivets called out on Page 10-25, Figure 1, rivet
the F-1073 Side Skins to the portion of the F-1032 Longerons
under the aft deck. The figure also points out the
empennage fairing attachment screw holes; make sure not to
install any rivets in these holes. |
|
 Step 5: Cleco the
parts shown in Figure 1 then. |
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Using the rivets called out, rivet them together. |
| |
 Leave
the F-1009 Frame for last so it's not in the way while
riveting the rest of the parts. As indicated in the
figure, don't install any rivets in the F-1014 Aft Deck in
the area of the F-1011 Bulkhead. |
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| Page 10-22 |
|

Step 1: Rivet the
F-1011B Stop/Doubler to the F-1014 Aft Deck and the flange
of the F-1011 Bulkhead using the rivets called out in
Figure 1. |
|
 Step 2:
Temporarily bolt the F-1011D Attachment Bar Support Angle
to the F-1011B Stop/Doubler, the F-1014 Aft Deck, and the
F-1032 Longerons using the hardware shown in Figure 2. (For
clarity, the F-1073-L Side Skin is not shown in Figure 2.)
Match-Drill the two holes indicated in Figure 2 into the
attachment bar support angle from the F-1011C Horizontal
Stab Attachment Bar using a #30 drill. Final drill the holes
using a #12 drill.
Remove the support angle, then deburr the holes in the
support angle and the horizontal stab attachment bar.
Rivet the support angle to the stop/doubler and aft
deck using the rivets called out in Figure 1.
|
 Step 3: Install the
hardware shown in Figure 2. The optional eye bolt, which is
screwed into the F-1012E Tie Down Bar, is not supplied in
the kit, but can be purchased through Van's Aircraft. |
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| Page 10-23 |
 Step 1: Lay
the F-1047A, 1047B-L, and 1047B-R J-stiffeners back in place
in the notches of the frames and bulkheads as shown in
Figure 1. |
| |
 Step 2:
Cleco the F-1075 Aft Top Skin in Place.
Using
rivets called out on Page 10-26, Figure 1, rivet the aft top
skin to the three F-1047 J-Stiffeners and to the F-1008&
-1009 Frames. When riveting to the frames, rivet from the
center of the skin out to the sides. DO NOT rivet the skin
to the F-1007 Frame. It will be riveted to the frame, along
with the F-1074 Forward Skin, when the tailcone is attached
to the forward fuselage.
Rivet the sides of the aft top skin to the F-1073 Side
Skins and the underlying F-1032 Longerons using the rivets
called out on Page 10-25, Figure 1. Do not rivet the front
corner holes in the aft top skin which are common to the
F-1007 Frame. |
| |
 Step 3:
Attach the F-635 Elevator Bellcrank to the two F-1037A
Bellcrank Angles using the hardware called out in Figure 2. |
| |
 Step 4: Bolt
the two F-1037A Bellcrank Angles to the F-1035
Battery/Bellcrank Mount using the hardware shown in Figure
3. |
| |
 Step 5: Attach the
F-1035 Battery/Bellcrank Mount to the F-1037B & C Bellcrank
RIb Angles using the hardware shown in the Figure 3. Do not
secure the fasteners in this step completely; the
battery/bellcrank mount will have to be removed later. |
| Page 10-24 |
| Step 1:
Secure the Concord Battery to the F-1035 Battery/bellcrank
Mount using the F-1036A Battery Channel and the hardware
shown in Figure 1. The top hole in each F-1036B Battery
channel may be enlarged if it is difficult to install the
bolts. Note: I am going to wait to
order the battery closer to the time I finish the Kit. |
| |
| Step 2:
Secure the ES 24115 Master Relay to the F-1035
Battery/Bellcrank Mount using the hardware shown in Figure1. |
| |
| Step 3: Bolt the F-636 Shoulder Harness
Anchors to the F-1032 Longerons using the hardware shown in
Figure 2. This completes the construction of the
tailcone. The F-1028 Baggage Channel, the F-1074 Forward Top
Skin, and the F-1006 Bulkhead are riveted after the tailcone
is attached to the forward fuselage. |
| |

Completed final riveting, it took a long time. Needed to
have Ferney buck the rivets around the center frame. I was
able to reach most of the others. |
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| Back Home
On to Empennage
attach |
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