| Page 10-14 |
 Step 1:
Remove the F-1074 and F-1075 Top Skins and the F-1047
Stiffeners which are attached to them. |
|
 Step 2: Position
one of the two F-636 Shoulder Harness Anchors on the
F-1032-L Longeron (just forward of the F-1008 Frame.) using
the dimensions in the blowup of Figure 1. Clamp the anchor
into position, then, using a #12 drill, match-drill the
three holes of the anchor in the longerons.
Repeat
this step for the second anchor on the F-1032-R Longeron. |
|
 Step 3: Drill
the hole (indicated in the blowup) for the static source in
both the F-1073-L & R Side Skins using a #30 drill. If you
didn't choose the Static Kit Option, the two holes can be
dimpled and filled with flush rivets |
|
 Step 4: Final Drill
the four attachment holes, shown in Figure 2, in the F-824B
Cover Plates and the corresponding holes in the F-1073 Side
Skins using a #28 drill. |
|
 Step 5: Final
-Drill the eight nut plate attachment rivet holes (see
figure) in both Side Skins. |
| PAGE 10-15 |
|
Step 1:
The triangular portion on the forward end of the
F-1073-R Side Skin needs to be trimmed in Step 3. At
this point, draw a trim line on the side skin as shown in
Figure 2. Make sure the trim line clears the F-1006B
Bulkhead flange. |
|
|
| Step 2:
Completely disassemble the remainder of the
tailcone while marking parts as necessary. |
|
 Step 3: Trim the
triangular portion from the F-1073_R Side Skin which was
marked in Step 1. TRIM ONLY THE RIGHT SKIN. |
|
 Step 4:
Deburr the holes and any unfinished edges of all the
tailcone parts. NOTE: I can see this is going to be a huge
job. One on the tools I really like is
this deburing tip from Avery that fits into an electric
drill or screw driver. It was really worth the money. |
|
 Step 5:
Dimple the holes which are used to attach the F-1006D
Bulkhead to the F-1006A (Not shown in Figure 1) and F-1006C
Bulkheads. Dimple the holes which are used to attach the
F-1028 Baggage Bulkhead Channel to the F-1000D Bulkhead.
Dimple the 1/8 rivets, flush on the forward side (see figure
2). The rivets are flush to accommodate the F-1006E & F
Baggage Bulkhead Corrugations installed later. |
| |
 Step 6:
Final-Drill the holes indicated in Figure 2 to 11/16
using a Unibit step drill. This hole provides clearance for
the tie down eyebolt. |
|
 Step 7: Dimple all
the #40 holes in the F-1012 Bulkhead for 3/32" flush rivets
and the four #30 holes (common to the F-1012E Tie Down Bar)
for 1/8" flush rivets. The rivets are flush on the aft side
of the bulkhead as shown in Figure 3. DO NOT dimple the six
3/16" holes.

Dimple the F-1012A Bulkheads for the
dimples of the F-1012B Bulkhead.

Dimple the three holes in the flange of the F-1014 Aft
Deck for the dimples of the F-1012A Bulkhead.
|

Step 8:
Machine countersink the four #40 holes in the F-1056 Rudder
Stop Brace and the four #30 holes in the F-1012E Tie Down
Bar deep enough fore the dimples in the F-1012A Bulkhead. |
| |
| Step 9: Dimple the
six #40 holes in the flange of the F-1055 Rudder Stop
Skin Stiffeners (see page 10-8, Figure 3) |
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